StoryPole/Tile

Grout by the joint, not the bag

Coverage swings fifty to one across tile sizes. This works it out from your actual joint geometry, then corrects it against published coverage charts where geometry alone falls short.


Joint pattern
Tile layout drawn at true joint proportion
Grout per 100 sq ft at your joint width
The tile

Joint depth is tile thickness. Drop it only if an uncoupling membrane or a leveling system leaves the joint shallower than the tile.

The joint
The area

Ten percent covers mixing loss and a repair stash. Buy the whole job in one lot — dye lots shift between batches and a patched joint shows.

Grout ticket
bags to buy

Where the number comes from

Grout fills the perimeter of every tile, so what matters is how much tile edge is packed into each square foot. A 12×12 floor has one foot of joint per foot of tile edge. A 1×1 mosaic has twelve times as much in the same area, which is why coverage collapses from hundreds of square feet a bag to barely a dozen.

The volume of grout per square foot works out to:

144 × J × (L + W + J) × D ÷ ((L+J) × (W+J)) cubic inches

where L and W are tile dimensions, J is joint width and D is joint depth, all in inches. Divide by 1728 for cubic feet, multiply by density — about 100 lb per cubic foot for cement-based grout.

Why most calculators are wrong on mosaics

Run that formula against a manufacturer coverage chart and it lands within about four percent on every tile 4″ and larger, at every joint width. Below 4″ it drifts, and the drift gets worse as joints widen — at 1×1 with a ½″ joint, pure geometry comes out roughly a third light.

That gap is real material. Small tile means enormous surface area to clean, more grout pulled back out of the joints during washing, and more left in the bucket. The published charts have that loss baked in; a formula does not. This calculator applies a correction below 4″, interpolated from chart data, so the mosaic numbers match what the bag actually covers.

Sanded or unsanded

ANSI A118.6 draws the line at ⅛″. Unsanded at ⅛″ and below, sanded above it — unsanded grout shrinks and cracks when a joint gets wide, and the sand is what resists it.

The exception runs the other way. Polished marble, limestone and glass scratch, so they take unsanded regardless of joint width. If the design calls for a wide joint in polished stone, that is a conversation about an epoxy or a fine-sanded product, not a default.

Coverage at a glance

Tile1/8″ joint1/4″ joint1/2″ joint
1×1 mosaic57 sf28 sf14 sf
4×4161 sf84 sf46 sf
12×12390 sf198 sf102 sf
24×24726 sf366 sf186 sf

Square feet per 25 lb bag, cement-based, at typical tile thickness for each size. Your own numbers are above — this is here to show the scale of the swing.

Questions

How much does a 25 lb bag cover?

Anywhere from about 14 to 730 square feet. The question has no answer without tile size and joint width, which is exactly why the shelf tag never helps.

Can I mix half a bag?

You can, but measure the water rather than eyeballing it. Grout colour is water-sensitive, and two buckets mixed to different consistencies dry to visibly different shades in the same floor.

Does the pattern change the amount?

Not meaningfully for the joints themselves — a diagonal or offset layout has the same joint length per square foot. It changes cuts and waste on the tile, not on the grout.

Estimate for ordering. Coverage figures vary between manufacturers and colours, and a rough or unrectified tile edge holds more grout than a pressed one. Check the bag for your specific product, and buy the whole job in one dye lot.